Custom Fabricated Process Vessel for the Pulp & Paper Industry
We designed, engineered, and fabricated this process vessel for use within an FRP scrubber, in a pollution control/waste elimination system. The vessel had to meet specific gravity specifications and be able to sustain pressures of 20″ WC, 100 mph wind loads, as well as seismic zone requirements.
Integration into the FRP scrubber system called for the installation of 12 individual flanged nozzles, air inlet and outlet flanges, 6 side and top bolted manways, header clips, and much more. In addition, to strengthen the unit we also added bottom and shell stiffeners, as well as a number of other components required for connection into the FRP system.
The vessel featured an inside diameter of 11′, with a length of 28′-4″, and was constructed in our state of the art manufacturing facility. Composed of a Hetron 922 vinylester with a Nexus veil, the vessel featured 2″ thick Polyisocynurate insulation for the lower 4′ of the shell. The customer was supplied with all related documentation including CoCs, installation certifications, and all QC and testing documentation. For more information on this custom manufactured process vessel, see the table below or contact us directly.
Custom Manufactured Process Vessel Project Highlights
Product Description
This process vessel was fabricated with an FRP scrubber for use within an odor control application.
Capabilities Applied/Processes
Design & Engineering
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Design Conditions
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Manufacturing
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Documentation
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Equipment Used to Manufacture Part
State-of-the-art manufacturing facility with latest technology of resin/glass application
Tightest Tolerances
All tolerances set forth by ASTM standards were maintained
Overall Dimensions
FRP Scrubbers:
I.D.: Ø11′
Height: 28′-4″
Material Used
Resin: Hetron 922 Vinylester w/ Nexus Veil
Insulation: Polyisocyanurate 2″ Thick w/ FRP Skin (For Lower 4′ of Shell)
Material Finish
Custom color match gel coat with UV-9 inhibitor
System Components
| 2) Filament Wound FRP (2)- 2″ Flanged Nozzles (2)- 3″ Flanged Nozzles (2)- 3″ Flanged Nozzles (Offset) 4″ Flanged Nozzles w/ Siphon 6″ Flanged Nozzle (3)- 8″ Flanged Nozzles (Headers by Others) 10″ Flanged Nozzles (w/ Vortex Breaker) (2)- FRP Header Clips 316 Grounding Lug (2)- FRP Internal Support Rings 2 PCS- FRP Tube Beam 4″ Square |
2 PCS- FRP Tube Beam 8″x10″ Polycarbonate Covers for All Manways (2)- 18″ Square Top Bolted Manway (3)- 36″x24″ Side Manway 36″x18″ Side Manway (2)- 1″ Couplings 24″x120″ Air Inlet Flange 60″ Duct Flange (Air Outlet) EPDM Rubber Tank Pad (2)- Bottom Stiffeners (3)- Shell Stiffeners |
Industry for Use
Pollution Control/Waste Elimination
Delivery Location
Texas
Standards Met
Customer supplied specifications
Product Name
Process Vessel w/ FRP Scrubber
