Power Generation. Augusta Fiberglass.

Power Generation

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Custom Fabricated Fiberglass Tank for the Power Generation Industry

A customer in the power generation industry needed a flue gas desulfurization system built and installed for one of their power plants. Augusta Fiberglass was contracted to perform all of the required work, which included fiberglass fabrication as well as the installation and erection of the eight tanks. The tanks varied in size from 169,200 gallons with a 30′ O.D to 404,200 gallons with an O.D. of 42′. Fabrication was performed in our facility using our Magnum Venus vertical winder, which used a 30’diameter X 40′ mandrel, and our Nol-tec horizontal winder with a 42′ diameter X 41′ mandrel. The tanks were constructed of fiber reinforced plastic, with a resin gel-coating on the exterior, and where subject to hydrostatic and emissions testing.

All fabrication activity was recorded throughout fabrication and assembly, and individual turn-over packages were submitted for each tank.

On-site installation involved the use of a crane and riggers, which we supplied with full lift plans that included rigging and lifting drawings as well as operations and maintenance manual. We also provided the on-site labor that performed the tank joint assembly. For more information see the table below or contact us directly.

Highlights of this Custom Fabricated Fiberglass Project

 

 Product Description

 This Flue Gas Desulfurization Project is used to remove sulfur dioxide (SO2) from exhaust flue gases of fossil-fuel power plants.


 

 Capabilities Applied/Processes

Primary:
Fiberglass Fabrication
Field Fabrication
Design

  • Design Calculations
  • FEA
  • AutoCAD Drawings

Secondary:
Installation/Erection
Dedicated On-site; Project, QA/QC, & Safety Managers
Tank Assembly to include;

  • Cranes/Operator(s)
  • Rigging/Riggers, Engineered Lift Plans for assembling tank components
  • P3 Scheduling and on-site labor to perform FRP assembly joints.

Inspection:

  • QA/QC Policies and Procedures were recorded throughout the fabrication and assembly. Individual turnover packages were submitted for each tank.
  • Hydrostatic & Acoustic Emissions testing was performed on each tank.

Operation & Maintenance Manuals were provided for each tank


 

 Equipment Used to Manufacture Part

(1) Magnum Venus Vertical Winder
(1) Nol-tec Horizontal Winder

(1) 30’dia. X 40′ Vertical Mandrel
(1) 42’dia. X 41′ Vertical Mandrel


 

 System Components/Dimensions

 

169, 200 Gallon Limestone
Slurry Transfer Tanks (2)

  • O.D.: ø 30′
  • SSH: 34′

169, 200 Gallon Limestone Slurry
Storage Tanks (2)

  • O.D.: ø 30′
  • SSH: 34′

342, 200 Gallon Gypsum Slurry
Transfer Tanks (2)

  • O.D.: ø 42′
  • SSH: 35′

404, 200 Gallon Return Water
Storage Tanks (2)

  • O.D.: ø 42′
  • SSH: 41′

 

 Material Used

 Fiber Reinforced Plastic


 

 Material Finish

 Resin Gel-Coating to Exterior


 

 Industry for Use

 

Pollution Control Industry
Waste Elimination Industry
Environmental Control Industry

 

 Installation

 

May 2010 – June 2011
Personnel: 25 people
Shifts: 6 days/week, 10 – 12 hours/day

 

 Delivery Location

 Juliette, Georgia


 

 Standards Met

 Customer supplied specifications


 

 Product Name

 FGD (Flue Gas Desulfurization) Project


 

Augusta Fiberglass
86 Lake Cynthia Rd
Blackville, SC 29817
Tel: 800.527.1572
Fax: 803.284.2309
info@augustafiberglass.com
Augusta Fiberglass | 86 Lake Cynthia Rd, Blackville, SC 29817
Call Toll Free: 800.527.1572 | info@augustafiberglass.com | Emergency 803-671-4742
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