Pulp and Paper. Augusta Fiberglass.

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Custom Fabricated Process Vessel for the Pulp & Paper Industry

We designed, engineered, and fabricated this process vessel for use within an FRP scrubber, in a pollution control/waste elimination system. The vessel had to meet specific gravity specifications and be able to sustain pressures of 20″ WC, 100 mph wind loads, as well as seismic zone requirements.

Integration into the FRP scrubber system called for the installation of 12 individual flanged nozzles, air inlet and outlet flanges, 6 side and top bolted manways, header clips, and much more. In addition, to strengthen the unit we also added bottom and shell stiffeners, as well as a number of other components required for connection into the FRP system.

The vessel featured an inside diameter of 11′, with a length of 28′-4″, and was constructed in our state of the art manufacturing facility. Composed of a Hetron 922 vinylester with a Nexus veil, the vessel featured 2″ thick Polyisocynurate insulation for the lower 4′ of the shell. The customer was supplied with all related documentation including CoCs, installation certifications, and all QC and testing documentation. For more information on this custom manufactured process vessel, see the table below or contact us directly.

Custom Manufactured Process Vessel Project Highlights

 

 Product Description

 This process vessel was fabricated with an FRP scrubber for use within an odor control application.


 

 Capabilities Applied/Processes

 

Design & Engineering

  • All aspects of design were performed to meet customer specifications
  • CAD drawings
  • Calculations

Design Conditions

  • Specific Gravity: 1.1 Hydro in Sump Only
  • Pressure: 20″ WC
  • Seismic Zone: 2A
  • Wind Load : 100 MPH

Manufacturing

  • Contact Molded Per NBS 15-69
  • Filament Wound Per ASTM D 3299-00

Documentation

  • Submittals were provided to meet customer specs
  • Certificate of proper installation
  • Drawings: detailed and general layout
  • Material cut sheets
  • Resin recommendation
  • Certificate of compliance
  • Laminate samples
  • Testing Certificates
  • QC reports and schedules

 

 Equipment Used to Manufacture Part

 State-of-the-art manufacturing facility with latest technology of resin/glass application


 

 Tightest Tolerances

 All tolerances set forth by ASTM standards were maintained


 

 Overall Dimensions

 FRP Scrubbers:
I.D.: Ø11′
Height: 28′-4″


 

 Material Used

 Resin: Hetron 922 Vinylester w/ Nexus Veil
Insulation: Polyisocyanurate 2″ Thick w/ FRP Skin (For Lower 4′ of Shell)


 

 Material Finish

 Custom color match gel coat with UV-9 inhibitor


 

 System Components

 

2) Filament Wound FRP
(2)- 2″ Flanged Nozzles
(2)- 3″ Flanged Nozzles
(2)- 3″ Flanged Nozzles (Offset)
4″ Flanged Nozzles w/ Siphon
6″ Flanged Nozzle
(3)- 8″ Flanged Nozzles (Headers by Others)
10″ Flanged Nozzles (w/ Vortex Breaker)
(2)- FRP Header Clips
316 Grounding Lug
(2)- FRP Internal Support Rings
2 PCS- FRP Tube Beam 4″ Square
2 PCS- FRP Tube Beam 8″x10″
Polycarbonate Covers for All Manways
(2)- 18″ Square Top Bolted Manway
(3)- 36″x24″ Side Manway
36″x18″ Side Manway
(2)- 1″ Couplings
24″x120″ Air Inlet Flange
60″ Duct Flange (Air Outlet)
EPDM Rubber Tank Pad
(2)- Bottom Stiffeners
(3)- Shell Stiffeners

 

 Industry for Use

 Pollution Control/Waste Elimination


 

 Delivery Location

 Texas


 

 Standards Met

 Customer supplied specifications


 

 Product Name

 Process Vessel w/ FRP Scrubber


 

Augusta Fiberglass
86 Lake Cynthia Rd
Blackville, SC 29817
Tel: 800.527.1572
Fax: 803.284.2309
info@augustafiberglass.com
Augusta Fiberglass | 86 Lake Cynthia Rd, Blackville, SC 29817
Call Toll Free: 800.527.1572 | info@augustafiberglass.com | Emergency 803-671-4742 | B & D Plastics
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